China wholesaler Durable Rotary Dryer Kiln Girth Gear Anf Ball Mill Girth Gear with Free Design Custom

Item Description

 

Product Description

Girth Gears: Rotary kiln Girth Gear,ball mill Girth Equipment
Girth Gears offered locate comprehensive application in distinct business sectors like in sponge iron plants, metal & cement market, mining industry, wind mills as properly as in other business sectors. These are made accessible in module assortment of ten Module to 70 Module and in minimum diameters of 100 mm to 15000 mm. Further, these comprise highest fat of 70 MT one items. Right here the variety of hardened & floor equipment containers/gears comprise Worm equipment boxes, Helical / Double helical gears/gearboxes, Helical-Bevel gearboxes, Planetary Gearboxes and others.

ZTIC Gear Slicing Devices incorporate:
Ø16m CNC Hobbing Machine
Ø12m Gear Slicing Device (Switzerland)
Ø10m Hobbing Machine (Germany)
Ø4m CNC Substantial Speed Hobbing Device (Germany)
Ø1.6m Horizontal CHC Hobbing Equipment (Germany)
Ø5m CNC Profile Equipment Grinding Device (Germany)
Ø2.8m CNC Profile Gear Grinding Device (Germany)
Ø1.25m CNC Profile Gear Grinding Machine (Germany)
Ø1m CNC Profile Equipment Grinding Device (Germany)
Ø0.8m CNC Profile Equipment Grinding Machine (Germany)
Automated positioner
Module Variety:  10 Module to 70 Module.
Diameter : Min one hundred mm to16000 mm.
Weight : Max 120 MT solitary piece.
Hardened & Ground Gear Packing containers/Gears:
Worm equipment containers
Helical / Double helical gears/gearboxes
Helical-Bevel gearboxes
Planetary Gearboxes
Hardened & Ground Helical- CZPT & Spiral-bevels gears/gearboxes.
Rack & Pinions
Rankings:
Min 3 hp to  Max 1400 hp
Splash / Compelled lubrication type
Send Enquiry
With more than a thousand girth gears marketed over the globe CZPT Equipment is a leading provider in the cement and mineral market. And as member of AGMA (American Equipment Makers Affiliation), we do actively get portion in defining the regular for gear rating calculations and provider variables. 
We give girth gears in 3 diverse patterns
Fabricated steel
– forged ring
– rolled plate
Solid steel 
Ductile (Nodular) solid iron  
Fabricated gears grew to become a lot more typical in the previous and are constructed with cast steel equipment rim supplies and electro welded physique framework. The rings are produced from a whole block of substantial resistance alloy metal. Following the tough machining of the ring, we carry out hardening and tempering heat treatment method in order to improve the mechanical attribute and consequently its related efficiency.  
Avantages of fabricated girth gears
The forged substance construction excludes the chance of inclusions
Structure flaws like gasoline holes, CZPT shrinkage, pin holes, hot tears, sand and slag inclusions are avoided
That’s why, mend welding of the physique composition and e.g. grinding of toothed places is not necessary.
The fabricated manufacturing process excludes the need for styles and risers
Rim material has higher hardness and larger strength than the material used for the fundamental construction (i.e. net, gussets)
These features will decrease the direct time and expenses. Fabricated producing makes certain a rapidly delivery.
This is especially helpful in an unexpected emergency situation, exactly where the existing equipment rim is suffering from damage   
Characteristics
External teeth 
Optimum diameter: 16000 mm 
Toothed face width: 1700 mm 
Maximum module: forty five by hob 
Maximum module: sixty five gear finishing cutter
Inner teeth 
Optimum Diameter: 6500 mm 
Optimum module: 25.4 
Toothed encounter width: 400 mm
Forging content process 
Forging 
Ultimate rolling 
Furnace cooling 
Manage on production 
H2o quenching 
Hardness testing 
Rough machining 
Ultrasonic testing and dimensional inspection 
Final inspection certification

Applications 
Our pinions are utilized in the cement and minerals industries:
Ball – mills
ROD – mills
Semi Autogeneous Grind (SAG)
Rotary kilns/coolers/dryers
Advantages
One Supply
Authentic Products Manufacture (OEM) Complex Drawings
Gearing technological knowledge for kilns and grinding mills
State of the artwork production amenities and good quality
Worldwide sales and provider help
Rotary  Kiln Girth Gears
We are foremost provider the Kiln Girth Gears for the a variety of plants as outlined beneath.
Sponge Iron Plants  50TPD 100TPD 300TPD350TPD,500TPD,1000TPD
Cement vegetation as for every client necessity
Gears for phosphate mines, Alumina plant, kaolin-bentonite
Gear Chopping Capability:
100mm diameter to 16000mm diameter
10Module to 70Module
The Kiln girth gears are available largely in bi-component, 4 parts, 8 elements or multi segments as per the need and suitability with the application of gear.
 
In the discipline of grinding mill factors, We supply mill heads,feed inlet,grinding roller,cement kiln using ring, casting gears, shaft block .Also we offer mill shell of welding constructions and fabrications.
 
High quality assurance files
The pursuing reports are to be submitted to Good quality Assurance:
a. Chemistry report
b. Actual physical report
c. Heat therapy files
CITIC HMC  Q/HM 973.2-2007
Specification for Steel Castings for Grinding Mills
one five
d. Ultrasonic inspection report (prior to and after repairs)
e. Magnetic particle inspection report (before and right after repairs)
f. Dimensional report
g. Weld restore maps
h. Weld processes and Method qualification document
i. Welder qualification
j. Nondestructive screening inspector qualification

 
The technical requirements of a massive CZPT Equipment ring:
one) is pretreated just before normalizing floor hardening remedy, the hardness need to HB210 ~ 250 mechanical functionality are the final energy Rb 690MPa, yield tension Rs 490MPa, elongation D5 eleven%, reduction of area W twenty five% , effect toughness Ak 30J tooth induction hardened, hardness HRC50 ~ 55 efficient hardened layer depth 3 ~ 5mm.
two) total ultrasonic flaw detection, inside good quality should fulfill 2 requirements GB7233-87 common specifications tooth and fillet magnetic particle inspection, good quality must fulfill 2 needs GB/T9444-88 standards.
three) Observe the casting is not rounded R5 ~ R10.
four) Tooth chamfer at each ends and 1 45b.5) by 2 and a half ring equipment tooth width of each and every ring CZPT along the edge of a total ring produced with substantial energy bolts, combined with the tooth floor need to be at the base heart.
two massive ring equipment manufacturing method
2.1 of tough
Metal casting blank is offered by CITIC Heavy CZPT Co., Ltd. Weighty Forging plant, operate by GB11352-89 standard specifies specifications for modeling in accordance to the casting method, smelting, casting, strike boxes, cleaning, dressing castings. For the duration of inspection and acceptance by the drawings and Technical needs for steel blank
Checks, in accordance JB/T6402-92 requirements issued after acceptance
Down treatment.
2.2 roughing
Crossed by drawing and keep out allowance, alignment, link, processing both inside of and exterior the circle, combining face milling, drilling and other processes.
two.3 Exploration injury
Overall ultrasonic flaw detection, interior top quality need to satisfy the 2 specifications of GB7233-87 expectations.
two.4 normalizing pretreatment
Semi-ring pairs normalizing and tempering treatment method, offer a good group for subsequent area hardening press drawings deformation of the half ring equipment inspection soon after heat remedy.
2.5 Machining
Initial 2 and a half ring is manufactured with high energy bolts connecting the ring as a complete, the overall method by drawing a circle Quannei Wai teeth and higher and lower end, and then drawing and machining milling method specifications.
2.6 Elimination of processing pressure
The overall ring annealed to get rid of tension.
two.7 overall ring area hardening
IF along the alveolar tooth floor induction hardening, hardness HRC50 ~ fifty five, successful hardened layer depth 3 ~ 5mm.
2.8 Ultimate inspection
First, the detection frequency quenching, the hardness soon after tempering ring equipment cogging satisfies the requirements of the drawings next, to detect regardless of whether the greatest outer diameter more substantial dimension D6944 as the deformation 3mm, the mechanical correction essential until experienced Thirdly, tooth and fillet magnetic particle inspection, quality should meet 2 needs GB/T9444-88 standard needs Finally, in accordance to the drawings and technical specifications for ultimate inspection.
girth equipment factory show

FAQ

Q: Why we feel in HangZhou CZPT industries co., ltd:
A: 1. Far more than thirty a long time expertise.
     2.We are the leading expert provider of mining machinery, construction equipment, machines casting and cast      parts
     3. All merchandise achieved ISO9901:2000 top quality management certificate and CE, ROHS certificates.
 
Q:Delivery time
A: parts lead time 1-2months, equipment 2-3months.
 
Q:Payment terms
A: Settle for payment variety: T/T, L/C, Western union,Cash.
30% deposit when signed agreement. Total payment paid prior to transport
 
Q: Quality guarantee?
A: promise time: 1 12 months for principal machinery. If some thing improper we will supply the specialized tips and find resolution right away. For these putting on elements we promise substantial good quality areas for prolonged-phrase source.
 
Q: Following revenue provider?
A: we can source technological CZPT for devices running check and areas upkeep if stop user needs.
 

After Product sales Provider

ZTIC Hefty Industries is your business spouse in the After Market.
ZTIC  CZPT to provide:
1.    ENGINEERED SPARES –  Layout AND Producing
2.    Huge Quantity Metal AND IRON CASTING FOUNDARIES
three.    Large Device Store Abilities
four.    Education PROGRAMMES
five.    PREVENTATIVE Upkeep Applications
six.    PREVETATIVE Servicing Companies
7.    Thorough Upkeep Plans

ZTIC’s Subject Service Engineers are skilled especially in the CITIC brand name group products but are able of enterprise the servicing of other OEM brands.
Our experts are equipped with the most sophisticated technological diagnostic products accessible to difficulties shoot your products to optimise performance and minimise down time.
ZTIC also has an extensive capacity in supplying all you consumable and electrical/ mechanical spare part requirements.
 

As the most compact tiny precision equipment program, worm gear sets offer high reduction ratios in a extremely modest space. Worm gear sets transmit movement in between disjoint proper-angle shafts and offer the quietest, smoothest operating procedure of any gear kind.

China wholesaler Durable Rotary Dryer Kiln Girth Gear Anf Ball Mill Girth Gear     with Free Design Custom

spiral gear

As one of the leading spiral gear manufacturers, suppliers, and exporters of mechanical products, We offer spiral gear and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of spiral gear.

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