China R58 1.5HP/CV 1.1kw Helical Gear Motor Reduction Motor supplier

Merchandise Description

 

Solution Description

Product Description

-R Collection Helical gearbox
 

Product Attributes:
1.Substantial modular design.
2.Integrated casting housing,compact dimension,large loading assistance, stable transmitting and lower sounds stage.
three.Best oil leakage stopping makes the great sealings and can be utilized in vast range of business.
four.This collection is special for pug mill.
five.Higher efficiency and preserve power.
six.Help save expense and minimal upkeep.

Style Characteristics:
1. Compact framework, modular layout
two. Solitary-phase, two-stage and 3-phase measurements
3. Can be mixed with other kinds of gearboxes (This kind of as R Collection, K Sequence, F Series, S Collection, UDL Collection)

 

Item Parameters

 

1 Stage
 

Versions Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BRX/BRXF38 20mm 16mm .eighteen~1.one 1.62~4.43 20
BRX/BRXF58 20mm 19mm .18~5.5 one.3~5.five 70
BRX/BRXF68 25mm 19mm .18~7.five one.4~6.07 a hundred thirty five
BRX/BRXF78 30mm 24mm 1.1~11 one.forty two~8.00 215
BRX/BRXF88 40mm 28mm three~22 1.39~8.sixty five 400
BRX/BRXF98 50mm 38mm five.5~30 1.forty two~8.23 600
BRX/BRXF108 60mm 42mm 7.5~45 1.44~6.sixty three 830
BRX/BRXF128 75mm 55mm seven.5~ninety one.fifty one~6.2 1110
BRX/BRXF158 90mm 70mm eleven~132 1.fifty seven~6.two 1680

two-3Stage
 

Versions Output Shaft Dia. Input Shaft Dia. Electrical power(kW) Ratio Max. Torque(Nm)
BR/BRF18 20mm .eighteen~.seventy five 3.eighty three~seventy four.84 eighty five
BR/BRF28 25mm 16mm .eighteen~three three.37~135.09 130
BR/BRF38 25mm 16mm .18~three 3.forty one~134.82 two hundred
BR/BRF48 30mm 19mm .18~5.five three.eighty three~176.88 three hundred
BR/BRF58 35mm 19mm .eighteen~7.5 4.39~186.89 450
BR/BRF68 35mm 19mm .eighteen~7.five 4.29~199.eighty one 600
BR/BRF78 40mm 24mm .18~11 5.21~195.24 820
BR/BRF88 50mm 28mm .55~eighteen.5 5.36~246.54 1550
BR/BRF98 60mm 38mm .55~thirty four.49~289.6 3000
BR/BRF108 70mm 42mm two.2~45 5.06~249.sixteen 4300
BR/BRF138 90mm 55mm 5.5~fifty five 5.51~222.six 8000
BR/BRF148 110mm 55mm eleven~90 five.00~163.31 13000
BR/BRF168 120mm 70mm eleven~a hundred and sixty eight.77~229.71 18000

 

 

Supplies Knowledge Sheet

Housing materials

Gray Solid iron

Housing hardness

HBS163~255

Gear materials

20CrMnTi alloy metal

Surface hardness of gears

HRC58°~62 °

Equipment core hardness

HRC33~48

Enter / Output shaft material

40Cr alloy metal

Input / Output shaft hardness

HRC32~36

Machining precision of gears

exact grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Warmth treatment

tempering, cementiting, quenching, normalizing, and many others.

Performance

94%~96% (relies upon on the transmission phase)

Sound (MAX)

sixty~68dB

Temp. increase (MAX)

40°C

Temp. increase (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Manufacturer of bearings

China prime brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.

Model of oil seal

NAK — ZheJiang or other makes requested

 

Comprehensive Photographs

 

Our process of generation

Our solution line

 

 

Firm Profile

 

Organization Profile

Bode  was started in 2007, which is located in HangZhou town, ZHangZhoug province. As 1 specialist manufacturer and exporter, we have far more than 17 years’ knowledge in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have manufacturing unit with innovative manufacturing and examination gear, the strong advancement of group and making ability offer our clients with substantial top quality goods. Our merchandise widely served to a variety of industries of Metallurgy, Substances, lifting, mining, Petroleum, textile, medication, wooden and so forth. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any inquiries, excellent offer always for you for lengthy expression company.

FAQ

Q1: Are you buying and selling business or manufacturer?
A: We are manufacturing unit.

Q2: What kinds of gearbox can you create for us?
A: Primary items of our firm: R, S, K, F collection helical-tooth reducer, RV series worm equipment reducer,H Series Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as per personalized drawing?
A: Indeed, we offer you custom-made provider for customers.

Q4: Can we get 1 laptop of every single item for high quality testing?
A: Yes, we are glad to settle for trial order for high quality screening.

Q5: What data shall we give before inserting a acquire buy?
A:  a) Sort of the gearbox, ratio, input and output kind, enter flange, mounting situation, and motor informationetc.
     b) Housing colour.
     c) Buy amount.
     d) Other unique needs.

Q6: How prolonged is your supply time?
A: Normally it is 5-ten times if the products are in inventory. or it is fifteen-twenty times if the goods are not in stock.

Q7: What is your terms of payment ?
A: thirty% Advance payment by T/T after signing the contract.70% ahead of delivery

If you are fascinated in our product, welcome to contact with us.
Our team will do our ideal to satisfy your need 🙂 
 

 

US $50-1,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BRX/BRXF38 20mm 16mm 0.18~1.1 1.62~4.43 20
BRX/BRXF58 20mm 19mm 0.18~5.5 1.3~5.5 70
BRX/BRXF68 25mm 19mm 0.18~7.5 1.4~6.07 135
BRX/BRXF78 30mm 24mm 1.1~11 1.42~8.00 215
BRX/BRXF88 40mm 28mm 3~22 1.39~8.65 400
BRX/BRXF98 50mm 38mm 5.5~30 1.42~8.23 600
BRX/BRXF108 60mm 42mm 7.5~45 1.44~6.63 830
BRX/BRXF128 75mm 55mm 7.5~90 1.51~6.2 1110
BRX/BRXF158 90mm 70mm 11~132 1.57~6.2 1680

###

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BR/BRF18 20mm 0.18~0.75 3.83~74.84 85
BR/BRF28 25mm 16mm 0.18~3 3.37~135.09 130
BR/BRF38 25mm 16mm 0.18~3 3.41~134.82 200
BR/BRF48 30mm 19mm 0.18~5.5 3.83~176.88 300
BR/BRF58 35mm 19mm 0.18~7.5 4.39~186.89 450
BR/BRF68 35mm 19mm 0.18~7.5 4.29~199.81 600
BR/BRF78 40mm 24mm 0.18~11 5.21~195.24 820
BR/BRF88 50mm 28mm 0.55~18.5 5.36~246.54 1550
BR/BRF98 60mm 38mm 0.55~30 4.49~289.6 3000
BR/BRF108 70mm 42mm 2.2~45 5.06~249.16 4300
BR/BRF138 90mm 55mm 5.5~55 5.51~222.6 8000
BR/BRF148 110mm 55mm 11~90 5.00~163.31 13000
BR/BRF168 120mm 70mm 11~160 8.77~229.71 18000

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested
US $50-1,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BRX/BRXF38 20mm 16mm 0.18~1.1 1.62~4.43 20
BRX/BRXF58 20mm 19mm 0.18~5.5 1.3~5.5 70
BRX/BRXF68 25mm 19mm 0.18~7.5 1.4~6.07 135
BRX/BRXF78 30mm 24mm 1.1~11 1.42~8.00 215
BRX/BRXF88 40mm 28mm 3~22 1.39~8.65 400
BRX/BRXF98 50mm 38mm 5.5~30 1.42~8.23 600
BRX/BRXF108 60mm 42mm 7.5~45 1.44~6.63 830
BRX/BRXF128 75mm 55mm 7.5~90 1.51~6.2 1110
BRX/BRXF158 90mm 70mm 11~132 1.57~6.2 1680

###

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BR/BRF18 20mm 0.18~0.75 3.83~74.84 85
BR/BRF28 25mm 16mm 0.18~3 3.37~135.09 130
BR/BRF38 25mm 16mm 0.18~3 3.41~134.82 200
BR/BRF48 30mm 19mm 0.18~5.5 3.83~176.88 300
BR/BRF58 35mm 19mm 0.18~7.5 4.39~186.89 450
BR/BRF68 35mm 19mm 0.18~7.5 4.29~199.81 600
BR/BRF78 40mm 24mm 0.18~11 5.21~195.24 820
BR/BRF88 50mm 28mm 0.55~18.5 5.36~246.54 1550
BR/BRF98 60mm 38mm 0.55~30 4.49~289.6 3000
BR/BRF108 70mm 42mm 2.2~45 5.06~249.16 4300
BR/BRF138 90mm 55mm 5.5~55 5.51~222.6 8000
BR/BRF148 110mm 55mm 11~90 5.00~163.31 13000
BR/BRF168 120mm 70mm 11~160 8.77~229.71 18000

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested

How to Compare Different Types of Spur Gears

When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.
Gear

Common applications

Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations.
A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video.
The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between two spur gears. The center distance between two spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between two spur gears is measured in terms of the distance between their centers.
Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.

Construction

The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process.
A spur gear consists of two parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum.
The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between two meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between two mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle.
Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Gear

Addendum circle

The pitch diameter and addendum circle are two important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear.
The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the two gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the two radial distances between these two circles. The difference between the pitch surface and the addendum circle is known as the clearance.
The number of teeth in the spur gear must not be less than 16 when the pressure angle is twenty degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle.
Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the two gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.

Pitch diameter

To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth.
The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face.
A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside.
The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
gear

Material

The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps.
The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel.
A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about one third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs.
The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.

China R58 1.5HP/CV 1.1kw Helical Gear Motor Reduction Motor     supplier China R58 1.5HP/CV 1.1kw Helical Gear Motor Reduction Motor     supplier
editor by czh 2023-01-01

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