China manufacturer Ball Mill Girth Gear and Rotary Kiln Girth Gear Spur Gear and Ring Gear with Hot selling

Product Description

Merchandise Description

Girth Gears: Rotary kiln Girth Gear,ball mill Girth Gear

Girth Gears offered uncover substantial application in different business sectors such as in sponge iron plants, metal & cement sector, mining business, wind mills as properly as in other industry sectors. These are manufactured available in module assortment of ten Module to 70 Module and in least diameters of one hundred mm to 15000 mm. More, these comprise greatest bodyweight of 70 MT solitary parts. Listed here the selection of hardened & ground gear bins/gears comprise Worm equipment packing containers, Helical / Double helical gears/gearboxes, Helical-Bevel gearboxes, Planetary Gearboxes and other individuals.

ZTIC Gear Slicing Machines consist of:

Ø16m CNC Hobbing MachineØ12m Gear Reducing Equipment (Switzerland)Ø10m Hobbing Equipment (Germany)Ø4m CNC Large Speed Hobbing Equipment (Germany)Ø1.6m Horizontal CHC Hobbing Equipment (Germany)Ø5m CNC Profile Gear Grinding Machine (Germany)Ø2.8m CNC Profile Gear Grinding Device (Germany)Ø1.25m CNC Profile Gear Grinding Equipment (Germany)Ø1m CNC Profile Gear Grinding Machine (Germany)Ø0.8m CNC Profile Gear Grinding Device (Germany)Automatic positioner

Module Selection:  10 Module to 70 Module.

Diameter : Min one hundred mm to16000 mm.

Weight : Max a hundred and twenty MT single piece.

Hardened & Ground Equipment Packing containers/Gears:

Worm gear boxesHelical / Double helical gears/gearboxesHelical-Bevel gearboxesPlanetary GearboxesHardened & Ground Helical- CZPT & Spiral-bevels gears/gearboxes.Rack & Pinions

Ratings:

Min 3 hp to  Max 1400 hpSplash / Pressured lubrication type

Deliver Enquiry

With more than one thousand girth gears marketed more than the planet CZPT Equipment is a leading provider in the cement and mineral industry. And as member of AGMA (American Equipment Makers Association), we do actively get portion in defining the normal for gear rating calculations and service elements. 

We offer girth gears in 3 different styles

Fabricated steel
– cast ring
– rolled plate

Cast steel 

Ductile (Nodular) solid iron  

Fabricated gears turned a lot more frequent in the past and are built with forged metal gear rim materials and electro welded body composition. The rings are made from a total block of higher resistance alloy metal. Right after the rough machining of the ring, we carry out hardening and tempering heat remedy in purchase to increase the mechanical characteristic and consequently its appropriate performance.  

Avantages of fabricated girth gears

The forged materials construction excludes the danger of inclusions

Structure defects like fuel holes, CZPT shrinkage, pin holes, sizzling tears, sand and slag inclusions are avoided

That’s why, repair welding of the physique construction and e.g. grinding of toothed places is not essential.

The fabricated production treatment excludes the need for designs and risers

Rim content has increased hardness and higher energy than the materials employed for the fundamental construction (i.e. web, gussets)

These attributes will minimize the direct time and charges. Fabricated producing assures a quickly shipping.

This is specially useful in an crisis circumstance, where the present gear rim is suffering from damage   

Functions

External teeth 
Highest diameter: 16000 mm 
Toothed face width: 1700 mm 
Greatest module: 45 by hob 
Highest module: sixty five gear ending cutter

Inside teeth 
Maximum Diameter: 6500 mm 
Optimum module: twenty five.4 
Toothed encounter width: 400 mm

Forging materials process 
Forging 
Last rolling 
Furnace cooling 
Handle on production 
Drinking water quenching 
Hardness testing 
Rough machining 
Ultrasonic tests and dimensional inspection 
Last inspection certification

Specifications/Certificates 
UNI EN ISO 
AWS 
ASTM 
ASME 
DIN 
Applications 
Our girth gears are applied in the cement and minerals industries: 
Numerous varieties of horizontal mills 
Rotary dryers 
Rotary kilns 
Any other large equipment ring application

Rewards

One particular SourceOriginal Gear Manufacture (OEM) Specialized DrawingsGearing technical expertise for kilns and grinding millsState of the artwork manufacturing facilities and qualityGlobal revenue and provider supportRotary  Kiln Girth Gears

We are top provider the Kiln Girth Gears for the various vegetation as shown underneath.

Sponge Iron Plants  50TPD 100TPD 300TPD350TPD,500TPD,1000TPDCement vegetation as for each buyer requirementGears for phosphate mines, Alumina plant, kaolin-bentonite

Gear Reducing Capacity:

100mm diameter to 16000mm diameter10Module to 70Module

The Kiln girth gears are accessible mostly in bi-portion, 4 components, 8 components or multi segments as for every the requirement and suitability with the application of gear.

In the subject of grinding mill parts, We source mill heads,feed inlet,grinding roller,cement kiln riding ring, casting gears, shaft block .Also we provide mill shell of welding constructions and fabrications.

Good quality assurance files
The subsequent reports are to be submitted to Quality Assurance:
a. Chemistry report
b. Actual physical report
c. Warmth therapy documents
CITIC HMC  Q/HM 973.2-2007
Specification for Metal Castings for Grinding Mills
1 five
d. Ultrasonic inspection report (before and after repairs)
e. Magnetic particle inspection report (before and after repairs)
f. Dimensional report
g. Weld mend maps
h. Weld procedures and Treatment qualification record
i. Welder qualification
j. Nondestructive screening inspector qualification

 

The specialized specifications of a big CZPT Equipment ring:
1) is pretreated prior to normalizing surface hardening therapy, the hardness need to HB210 ~ 250 mechanical efficiency are the ultimate energy Rb 690MPa, produce pressure Rs 490MPa, elongation D5 11%, reduction of region W 25% , effect toughness Ak 30J tooth induction hardened, hardness HRC50 ~ 55 effective hardened layer depth 3 ~ 5mm.
two) general ultrasonic flaw detection, internal quality should satisfy 2 needs GB7233-87 common specifications tooth and fillet magnetic particle inspection, top quality must meet 2 specifications GB/T9444-88 standards.
3) Be aware the casting is not rounded R5 ~ R10.
four) Tooth chamfer at both finishes and 1 45b.5) by 2 and a fifty percent ring gear tooth width of each and every ring CZPT along the edge of a entire ring created with large power bolts, blended with the tooth area have to be at the bottom heart.
2 massive ring equipment manufacturing method
2.1 of rough
Steel casting blank is provided by CITIC Weighty CZPT Co., Ltd. Heavy Forging plant, operate by GB11352-89 regular specifies demands for modeling according to the casting approach, smelting, casting, strike containers, cleansing, dressing castings. Throughout inspection and acceptance by the drawings and Technical specifications for steel blank
Checks, in accordance JB/T6402-92 expectations issued soon after acceptance
Down procedure.
2.2 roughing
Crossed by drawing and remain out allowance, alignment, relationship, processing both inside and outside the house the circle, combining face milling, drilling and other processes.
2.3 Exploration injuries
Overall ultrasonic flaw detection, inside quality need to meet up with the 2 needs of GB7233-87 standards.
two.4 normalizing pretreatment
Semi-ring pairs normalizing and tempering therapy, provide a great firm for subsequent surface area hardening push drawings deformation of the fifty percent ring equipment inspection soon after warmth therapy.
2.5 Machining
Initial 2 and a half ring is created with substantial power bolts connecting the ring as a total, the general process by drawing a circle Quannei Wai enamel and higher and lower stop, and then drawing and machining milling method needs.
2.6 Elimination of processing anxiety
The total ring annealed to eliminate tension.
two.7 overall ring area hardening
IF alongside the alveolar tooth floor induction hardening, hardness HRC50 ~ 55, effective hardened layer depth 3 ~ 5mm.
two.8 Ultimate inspection
Very first, the detection frequency quenching, the hardness after tempering ring equipment cogging meets the demands of the drawings secondly, to detect no matter whether the optimum outer diameter bigger measurement D6944 as the deformation 3mm, the mechanical correction necessary until finally qualified Thirdly, tooth and fillet magnetic particle inspection, quality must meet up with 2 requirements GB/T9444-88 common specifications Ultimately, in accordance to the drawings and technological specifications for closing inspection.

Certifications

Business Profile

Our Advantages

FAQ

Q: Why we think in HangZhou CZPT industries co., ltd:
A: 1. A lot more than thirty many years experience.
     2.We are the leading professional provider of mining equipment, construction equipment, devices casting and cast      parts
     3. All merchandise accomplished ISO9901:2000 good quality administration certification and CE, ROHS certificates.
 
Q:Shipping time
A: elements guide time 1-2months, devices 2-3months.
 
Q:Payment phrases
A: Accept payment type: T/T, L/C, Western union,Funds.
thirty% deposit when signed contract. Full payment compensated prior to shipping and delivery
 
Q: Good quality warranty?
A: ensure time: 1 12 months for main machinery. If anything mistaken we will supply the specialized tips and uncover remedy right away. For individuals putting on parts we assure substantial quality components for lengthy-expression supply.
 
Q: Right after product sales support?
A: we can supply specialized CZPT for machines working examination and areas upkeep if stop user needs.
 

Right after Income Services

ZTIC Weighty Industries is your enterprise companion in the Following Marketplace.
ZTIC  CZPT to give:
1.    ENGINEERED SPARES –  Style AND Manufacturing
two.    Large Volume Steel AND IRON CASTING FOUNDARIES
3.    Large Equipment Shop Abilities
four.    Training PROGRAMMES
5.    PREVENTATIVE Upkeep Programs
six.    PREVETATIVE Upkeep Providers
seven.    Comprehensive Servicing Plans

 ZTIC’s Area Support Engineers are skilled especially in the CITIC brand name group goods but are capable of endeavor the servicing of other OEM manufacturers.
Our experts are outfitted with the most advanced technological diagnostic equipment accessible to problems shoot your equipment to optimise overall performance and minimise down time.
ZTIC also has an substantial functionality in providing all you consumable and electrical/ mechanical spare component wants.
 

The suggested supplies for the worm are hardened steel and bronze for the worm equipment. Nonetheless, depending on the software, unhardened metal worms can operate adequately and a lot more economically on cast iron worm gears rated at fifty%. In addition to metal and hardened metal, worms are available in stainless metal, aluminum, bronze, and nylon worm gears are available in metal, hardened steel, stainless metal, aluminum, nylon, and non-metallic (phenolic).

China manufacturer Ball Mill Girth Gear and Rotary Kiln Girth Gear Spur Gear and Ring Gear     with Hot selling

spiral gear

As one of the leading spiral gear manufacturers, suppliers, and exporters of mechanical products, We offer spiral gear and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of spiral gear.

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